Servoelectric Multi Axis Systems
Servoelectric Multi Axis Test Systems
At eMpulse Test Systems, our servoelectric Multi-Axis Simulation Tables (MAST) accurately replicate complex dynamic motion, simulating real-world vibrations, stress, and strain experienced by products across industries. With 3 and 6 degrees of freedom (6-DOF) tables, our systems provide precise multi-axial control, accommodating hexapod, orthogonal, and custom configurations to meet diverse testing requirements.
Utilizing SEA technology, eMpulse MAST systems deliver higher fidelity, reduced maintenance, and up to 80% energy savings over hydraulic alternatives. Integrated with advanced control algorithms, they achieve high-frequency response, precise motion replication, and enhanced durability.
eMpulse 3-DOF systems are designed for precise multi-axis testing, allowing simultaneous linear and rotational motion control for realistic simulation of real-world loading conditions. Configured to provide motion in vertical, lateral, and longitudinal axes, these systems accurately replicate complex force interactions and structural responses, making them invaluable for NVH, structural integrity, and durability testing.
Fully compliant with SAE, ISO, and industry standards, eMpulse MAST solutions support various testing from durability to structural testing across automotive, aerospace, and industrial applications.
- Durability
- Noise, Vibration, and Harshness (NVH)
- Ride Comfort
- Modal Correlation
- SAE and ISO Test Specifications
Advantages of Servoelectric Multi Axis Systems
Extended Stroke and Velocity
Servo electric linear or rotary motors provide the actuation to drive multi axis simulation tables in a variety of different geometric configurations. Common system arrangements include both orthogonal or hexapod 6 Degrees Of Freedom (6 DOF), which provide X, Y, Z linear and Roll, Pitch, and Yaw rotational motions. Also available in other configurations, including linear only 3 Degrees Of Freedom (3DOF), for X,Y,Z motion profiles.
High Fidelity Feedback and Control
High precision 32-bit closed-loop control ensures smooth, accurate motion across all test speeds, without switching valve types or control strategies.
High-Frequency Capability
Motor coherence up to 400 Hz enables test profiles that demand high dynamic response, exceeding the capabilities of servo-hydraulic actuators.
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances to ensure perfect alignment for system longevity. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating or paint.
Force Range and Modular Design
Modular motor configurations deliver a wide range of table sizes and payload capabilities all the way up to 1000kg.
Nanometer-Level Accuracy
Integrated displacement feedback systems offer <10 nm resolution, supporting high-precision test requirements.
Sideload Capacity
Outboard bearings significantly improve sideload tolerance, outperforming comparable servohydraulic systems in lateral stability and reliability.
Reliable and Flexible Design
Liquid cooled rotary motors with link arms combined with stingers allow us to achieve the right balance between available travel and peak acceleration
Pneumatic Support
Pneumatic Static Load Support supports the specimens and table weight, which allows the motors to provide the full dynamic force capacity independent of static weight.
Application-Specific Software
Integrated with eMpulse controls that feature application-specific software, seaPLUS MAST systems are ideal for field data reproduction, sine sweep, or Power Spectral Density (PSD) profile replication.
Thermal Management
Increased efficiency in converting electrical to mechanical energy, results in significantly lower heat generation. This improved efficiency reduces the size of the active cooling infrastructure, minimizes thermal loading on components, and contributes to lower overall operational costs.
Efficient, Clean Operation
Direct-drive electric motion is up to 80% more efficient than hydraulics, with no fluid handling, reduced maintenance, and a cleaner test environment.
Integrated Safety Features
These features are built into the control architecture to ensure operator safety and specimen integrity during every test cycle. Every system includes comprehensive safety monitoring:
Advantages of Servoelectric Multi Axis Systems
Extended Stroke and Velocity
Servo electric linear or rotary motors provide the actuation to drive multi axis simulation tables in a variety of different geometric configurations. Common system arrangements include both orthogonal or hexapod 6 Degrees Of Freedom (6 DOF), which provide X, Y, Z linear and Roll, Pitch, and Yaw rotational motions. Also available in other configurations, including linear only 3 Degrees Of Freedom (3DOF), for X,Y,Z motion profiles.
High Fidelity Feedback and Control
High precision 32-bit closed-loop control ensures smooth, accurate motion across all test speeds, without switching valve types or control strategies.
High-Frequency Capability
Motor coherence up to 400 Hz enables test profiles that demand high dynamic response, exceeding the capabilities of servo-hydraulic actuators.
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances to ensure perfect alignment for system longevity. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating or paint.
Force Range and Modular Design
Modular motor configurations deliver a wide range of table sizes and payload capabilities all the way up to 1000kg.
Nanometer-Level Accuracy
Integrated displacement feedback systems offer <10 nm resolution, supporting high-precision test requirements.
Sideload Capacity
Outboard bearings significantly improve sideload tolerance, outperforming comparable servohydraulic systems in lateral stability and reliability.
Reliable and Flexible Design
Liquid cooled rotary motors with link arms combined with stingers allow us to achieve the right balance between available travel and peak acceleration
Pneumatic Support
Pneumatic Static Load Support supports the specimens and table weight, which allows the motors to provide the full dynamic force capacity independent of static weight.
Application-Specific Software
Integrated with eMpulse controls that feature application-specific software, seaPLUS MAST systems are ideal for field data reproduction, sine sweep, or Power Spectral Density (PSD) profile replication.
Thermal Management
Increased efficiency in converting electrical to mechanical energy, results in significantly lower heat generation. This improved efficiency reduces the size of the active cooling infrastructure, minimizes thermal loading on components, and contributes to lower overall operational costs.
Efficient, Clean Operation
Direct-drive electric motion is up to 80% more efficient than hydraulics, with no fluid handling, reduced maintenance, and a cleaner test environment.
Integrated Safety Features
These features are built into the control architecture to ensure operator safety and specimen integrity during every test cycle. Every system includes comprehensive safety monitoring:
Servoelectric Multi Axis Tests
- Durability
- Noise, Vibration, Harshness (NVH)
- Ride Comfort
- Modal Correlation
- SAE and ISO Test Specifications
Hexapod systems offer versatility. Hexapod systems can provide motion and force in all six degrees of freedom, which makes them well-suited for applications that require complex motion. Hexapod systems can also offer high accuracy, repeatability, and frequencies in excess of 200 Hz.
Orthogonal systems typically consist of 3 Vertical actuators, with a combination of at least 1 actuator in a horizontal axis opposed by 2 actuators in the other horizontal axis to fully provide true 6 Degrees of Freedom in X, Y, Z, Roll (rotation about the X axis), Pitch (rotation about the Y axis), and Yaw (rotation about the Z axis). By optimizing the system to specific combinations of stroke, velocity, and acceleration performance, orthogonal systems are easily adapted to meet customer-specific needs.
Custom configurations are often designed for project and application specific requirements.
Servoelectric Multi Axis Test Specifications
| Specifications | units | 15-1S | 15-1S-HP | 35-2S | 69-2.2S |
|---|---|---|---|---|---|
|
Table Size |
m |
1.2 x 1.2 |
1.2 x 1.2 |
2.0 x 2.0 |
2.0 x 2.0 |
|
Minimum Simulation Frequency Range |
Hz |
>0-200 |
>0-400 |
>0-200 |
>0-200 |
|
Rated Payload |
Kg |
500 |
400 |
500 |
1000 |
|
Actuator Peak Force |
KN |
15.4 |
15.4 |
34.5 |
69 |
|
Linear Displacement (total Pk-Pk) Lateral (Y) Vertical (Z) |
|
|
|
|
|
|
Angular Displacement (total Pk-Pk) |
|
|
|
|
|
Our servoelectric systems are excellent for durability testing needs. Our systems, using liquid cooled electric motors, can operate with high precision over extended periods, servoelectric actuation offers substantial operational advantages.
Facility Integration
eMpulse offers comprehensive turn-key facility integration services to meet the needs of our clients. We can develop facility integration plans directly or collaborate with your architectural engineering firm.
- Reaction Mass
- Wheelbase Adjustment
- Actuators
- And More
Sustainability
Our technology reduces energy consumption and environmental impact, contributing to a greener future. Discover how our innovative solutions can help you achieve your sustainability goals.
- No Hydraulic Fluids
- Lower Energy Consumption
- Lower Emissions
- Regenerative Energy
Servoelectric Multi Axis Test Systems
Servoelectric Multi Axis Test Systems
At eMpulse Test Systems, our servoelectric Multi-Axis Simulation Tables (MAST) accurately replicate complex dynamic motion, simulating real-world vibrations, stress, and strain experienced by products across industries. With 3 and 6 degrees of freedom (6-DOF) tables, our systems provide precise multi-axial control, accommodating hexapod, orthogonal, and custom configurations to meet diverse testing requirements.
Utilizing SEA technology, eMpulse MAST systems deliver higher fidelity, reduced maintenance, and up to 80% energy savings over hydraulic alternatives. Integrated with advanced control algorithms, they achieve high-frequency response, precise motion replication, and enhanced durability.
eMpulse 3-DOF systems are designed for precise multi-axis testing, allowing simultaneous linear and rotational motion control for realistic simulation of real-world loading conditions. Configured to provide motion in vertical, lateral, and longitudinal axes, these systems accurately replicate complex force interactions and structural responses, making them invaluable for NVH, structural integrity, and durability testing.
Fully compliant with SAE, ISO, and industry standards, eMpulse MAST solutions support various testing from durability to structural testing across automotive, aerospace, and industrial applications.
- Durability
- Noise, Vibration, and Harshness (NVH)
- Ride Comfort
- Modal Correlation
- SAE and ISO Test Specifications
Servoelectric Multi Axis Test Systems
- Durability
- Research and Development
- Ride Comfort
- Modal Correlation
- SAE and ISO Test Specifications
Servoelectric Multi Axis Test Systems
- Durability
- Research and Development
- Ride Comfort
- Modal Correlation
- SAE and ISO Test Specifications
Advantages of Servoelectric Multi Axis Systems
Extended Stroke and Velocity
Servo electric linear or rotary motors provide the actuation to drive multi axis simulation tables in a variety of different geometric configurations. Common system arrangements include both orthogonal or hexapod 6 Degrees Of Freedom (6 DOF), which provide X, Y, Z linear and Roll, Pitch, and Yaw rotational motions. Also available in other configurations, including linear only 3 Degrees Of Freedom (3DOF), for X,Y,Z motion profiles.
High Fidelity Feedback and Control
High precision 32-bit closed-loop control ensures smooth, accurate motion across all test speeds, without switching valve types or control strategies.
High-Frequency Capability
Motor coherence up to 400 Hz enables test profiles that demand high dynamic response, exceeding the capabilities of servo-hydraulic actuators.
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances to ensure perfect alignment for system longevity. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating or paint.
Force Range and Modular Design
Modular motor configurations deliver a wide range of table sizes and payload capabilities all the way up to 1000kg.
Nanometer-Level Accuracy
Integrated displacement feedback systems offer <10 nm resolution, supporting high-precision test requirements.
Sideload Capacity
Outboard bearings significantly improve sideload tolerance, outperforming comparable servohydraulic systems in lateral stability and reliability.
Reliable and Flexible Design
Liquid cooled rotary motors with link arms combined with stingers allow us to achieve the right balance between available travel and peak acceleration
Pneumatic Support
Pneumatic Static Load Support supports the specimens and table weight, which allows the motors to provide the full dynamic force capacity independent of static weight.
Application-Specific Software
Integrated with eMpulse controls that feature application-specific software, seaPLUS MAST systems are ideal for field data reproduction, sine sweep, or Power Spectral Density (PSD) profile replication.
Thermal Management
Increased efficiency in converting electrical to mechanical energy, results in significantly lower heat generation. This improved efficiency reduces the size of the active cooling infrastructure, minimizes thermal loading on components, and contributes to lower overall operational costs.
Efficient, Clean Operation
Direct-drive electric motion is up to 80% more efficient than hydraulics, with no fluid handling, reduced maintenance, and a cleaner test environment.
Integrated Safety Features
These features are built into the control architecture to ensure operator safety and specimen integrity during every test cycle. Every system includes comprehensive safety monitoring:
Servoelectric Multi Axis Test Systems
| Specifications | units | 15-1S | 15-1S-HP | 35-2S | 69-2.2S |
|---|---|---|---|---|---|
|
Table Size |
m |
1.2 x 1.2 |
1.2 x 1.2 |
2.0 x 2.0 |
2.0 x 2.0 |
|
Minimum Simulation Frequency Range |
Hz |
>0-200 |
>0-400 |
>0-200 |
>0-200 |
|
Rated Payload |
Kg |
500 |
400 |
500 |
1000 |
|
Actuator Peak Force |
KN |
15.4 |
15.4 |
34.5 |
69 |
|
Linear Displacement (total Pk-Pk) |
|
|
|
|
|
|
Angular Displacement (total Pk-Pk) |
|
|
|
|
|
|
Linear Acceleration (bare table) |
|
|
|
|
|
|
Linear Acceleration (at Rated Payload) |
|
|
|
|
|
Energy Efficiency
Durability + Servoelectric Actuation
Our servoelectric systems are excellent for durability testing needs. Our systems, using liquid cooled electric motors, can operate with high precision over extended periods, servoelectric actuation offers substantial operational advantages.
Facility Integration
eMpulse offers comprehensive turn-key facility integration services to meet the needs of our clients. We can develop facility integration plans directly or collaborate with your architectural engineering firm.
- Reaction Mass
- Wheelbase Adjustment
- Actuators
- And More
Sustainability
Our technology reduces energy consumption and environmental impact, contributing to a greener future. Discover how our innovative solutions can help you achieve your sustainability goals.
- No Hydraulic Fluids
- Lower Energy Consumption
- Lower Emissions
- Regenerative Energy
Facility Integration
eMpulse offers comprehensive turn-key facility integration services to meet the needs of our clients. We can develop facility integration plans directly or collaborate with your architectural engineering firm.
- Reaction Mass
- Wheelbase Adjustment
- Actuators
- And More
Sustainability
Our technology reduces energy consumption and environmental impact, contributing to a greener future. Discover how our innovative solutions can help you achieve your sustainability goals.
- No Hydraulic Fluids
- Lower Energy Consumption
- Lower Emissions
- Regenerative Energy