Nail Penetration
Nail Penetration
Nail Penetration Test Systems
Provides long, robust actuator life due to inverted roller screw technology. This nail penetration tester is purpose-built for battery nail penetration testing, delivering controlled, repeatable mechanical abuse testing for lithium-ion battery safety evaluation. Compact, power-dense integrated motor actuator improves motion control compared to fluid actuation systems, making these nail penetration test systems well suited for laboratory and compliance environments.
Nail Penetration Test Systems
Advantages of Nail Penetration Systems
Comprehensive Data
Data from electric servoelectric systems provides comprehensive insights into operations. During battery nail penetration testing, high-resolution force, position, and speed data are captured to support detailed failure analysis and safety validation. This information enables real-time monitoring, predictive maintenance, and overall optimization, offering a cleaner and more efficient alternative to hydraulic systems.
Repeatability and Precision Controls
Precise control ensures repeatable performance, consistently penetrating cells with a 3 mm tapered point at 8 cm/s or faster, and modules/packs with a 20 mm point at the same speed, achieving thorough testing depth. This repeatability is key for reliable assessment of battery resilience, uniformly testing through individual cells or across 100 mm in larger modules/packs, providing dependable safety evaluations.
SAE J2464 Compliance
Compliant with 4.3.3 Penetration Test (Cell Level or Above) and compliant with section 4.3.6 Crush Test (Cell, Module, or Pack Level).
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances ensure perfect alignment for system longevity. The rigid welded structure provides the stability required for high-force nail penetration testing while maintaining precise nail alignment throughout the test event. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating, or paint.
Enhanced Safety
Prioritize safety with advanced features, including real-time monitoring, automatic operation halts for detected risks, and adjustable depth controls. These measures not only protect operators but also create a safer working environment.
Advantages of Nail Penetration
Comprehensive Data
Data from electric servoelectric systems provides comprehensive insights into operations. This information enables real-time monitoring, predictive maintenance, and overall optimization, offering a cleaner and more efficient alternative to hydraulic systems.
Repeatability and Precision Controls
Precise control ensures repeatable performance, consistently penetrating cells with a 3 mm tapered point at 8 cm/s or faster, and modules/packs with a 20 mm point at the same speed, achieving thorough testing depth. This repeatability is key for reliable assessment of battery resilience, uniformly testing through individual cells or across 100 mm in larger modules/packs, providing dependable safety evaluations.
SAE J2646 Compliance
Compliant with 4.3.3 Penetration Test (Cell Level or Above) and compliant with section 4.3.6 Crush Test (Cell, Module, or Pack Level).
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances to ensure perfect alignment for system longevity. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating or paint.
Enhanced Safety
Prioritize safety with advanced features, including real-time monitoring, automatic operation halts for detected risks, and adjustable depth controls. These measures not only protect operators but also create a safer working environment.
Advantages of Nail Penetration
Comprehensive Data
Data from electric servoelectric systems provides comprehensive insights into operations. During battery nail penetration testing, high-resolution force, position, and speed data are captured to support detailed failure analysis and safety validation. This information enables real-time monitoring, predictive maintenance, and overall optimization, offering a cleaner and more efficient alternative to hydraulic systems.
Repeatability and Precision Controls
Precise control ensures repeatable performance, consistently penetrating cells with a 3 mm tapered point at 8 cm/s or faster, and modules/packs with a 20 mm point at the same speed, achieving thorough testing depth. This repeatability is key for reliable assessment of battery resilience, uniformly testing through individual cells or across 100 mm in larger modules/packs, providing dependable safety evaluations.
SAE J2464 Compliance
Compliant with 4.3.3 Penetration Test (Cell Level or Above) and compliant with section 4.3.6 Crush Test (Cell, Module, or Pack Level).
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances ensure perfect alignment for system longevity. The rigid welded structure provides the stability required for high-force nail penetration testing while maintaining precise nail alignment throughout the test event. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating, or paint.
Enhanced Safety
Prioritize safety with advanced features, including real-time monitoring, automatic operation halts for detected risks, and adjustable depth controls. These measures not only protect operators but also create a safer working environment.