Servoelectric Load Frames
Servoelectric Load Frames
At eMpulse Test Systems, our servoelectric load frames provide precise force and displacement control for single-axis durability, fatigue, and structural testing. Engineered for high dynamic performance and superior reliability, these systems support a range of testing applications, including damper characterization, elastomer testing, and structural component evaluation. Unlike traditional hydraulic load frames, eMpulse systems utilize servoelectric actuators (SEA), delivering higher accuracy, reduced maintenance, and up to 80% energy savings.
With full digital control, integrated diagnostics, and high-bandwidth operation, our load frames enable real-time force, velocity, and displacement feedback, ensuring repeatable and precise test execution. Available in various force capacities, they are adaptable to automotive, aerospace, and industrial applications, meeting SAE, ISO, and industry standards for rigorous material and component testing.
- Durability
- Research and Development
- Accelerated Life
- End-of-Line Production
Advantages of Servoelectric Load Frames
Pedestal Style
Pedestal style servo electric linear motors form the base of the standard two column load frames.
Thermal Management for Extended Testing
Increased efficiency in converting electrical to mechanical energy, results in significantly lower heat generation. This improved efficiency reduces the size of the active cooling infrastructure, minimizes thermal loading on components, and contributes to lower overall operational costs.
High-Frequency Capability
Motor coherence up to 400 Hz enables test profiles that demand high dynamic response, exceeding the capabilities of servo-hydraulic actuators.
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances to ensure perfect alignment for system longevity. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating or paint.
Force Range and Modular Design
Modular motor configurations deliver peak dynamic forces from 1 kN to 108 kN, independent of static load.
Nanometer-Level Accuracy
Integrated displacement feedback systems offer <10 nm resolution, supporting high-precision test requirements.
Sideload Capacity
Outboard bearings significantly improve sideload tolerance, outperforming comparable servohydraulic systems in lateral stability and reliability.
Pneumatic Support
Patented Integrated high volume Air-bag pneumatic support system for no maintenance and long-term durability.
Internal Motor Cooling
Internal motor cooling allows higher continuous force capacity to run extended or durability test profiles.
High Fidelity
High fidelity 32-bit closed-loop control ensures smooth, accurate motion across all test speeds, without switching valve types or control strategies.
Application-Specific Software
Integrated with eMpulse controls that feature application-specific software, seaPLUS Load Frames are ideal for field data reproduction, sine sweep, or Power Spectral Density (PSD) profile replication.
Efficient, Clean Operation
Direct-drive electric motion is up to 80% more efficient than hydraulics, with no fluid handling, reduced maintenance, and a cleaner test environment.
Integrated Safety Features
These features are built into the control architecture to ensure operator safety and specimen integrity during every test cycle. Every system includes comprehensive safety monitoring:
Servoelectric Load Frames
Servoelectric Load Frames
At eMpulse Test Systems, our servoelectric load frames provide precise force and displacement control for single-axis durability, fatigue, and structural testing. Engineered for high dynamic performance and superior reliability, these systems support a range of testing applications, including damper characterization, elastomer testing, and structural component evaluation. Unlike traditional hydraulic load frames, eMpulse systems utilize servoelectric actuators (SEA), delivering higher accuracy, reduced maintenance, and up to 80% energy savings.
With full digital control, integrated diagnostics, and high-bandwidth operation, our load frames enable real-time force, velocity, and displacement feedback, ensuring repeatable and precise test execution. Available in various force capacities, they are adaptable to automotive, aerospace, and industrial applications, meeting SAE, ISO, and industry standards for rigorous material and component testing.
- Durability
- Research and Development
- Accelerated Life
- End-of-Line Production
Servoelectric Load Frames
- Durability
- Research and Development
- Noise, Vibration, Harshness (NVH)
- Buzz, Squeak, and Rattle (BSR)
- End-of-Line Production
- Accelerated Life
- 13kN
- 27kN
- 40kN
- 54kN
- 108kN
Servoelectric Load Frames
- Durability
- Research and Development
- Noise, Vibration, Harshness (NVH)
- Buzz, Squeak, and Rattle (BSR)
- End-of-Line Production
- Accelerated Life
- 13kN
- 27kN
- 40kN
- 54kN
- 108kN
Advantages of Servoelectric Load Frames
Pedestal Style
Pedestal style servo electric linear motors form the base of the standard two column load frames.
Thermal Management for Extended Testing
Increased efficiency in converting electrical to mechanical energy, results in significantly lower heat generation. This improved efficiency reduces the size of the active cooling infrastructure, minimizes thermal loading on components, and contributes to lower overall operational costs.
High-Frequency Capability
Motor coherence up to 400 Hz enables test profiles that demand high dynamic response, exceeding the capabilities of servo-hydraulic actuators.
Solid Welded Construction
Precision CNC machined and ground surfaces to 0.0001” tolerances to ensure perfect alignment for system longevity. Nickel plating surfaces resist long-term corrosion better than zinc, powder-coating or paint.
Force Range and Modular Design
Modular motor configurations deliver peak dynamic forces from 1 kN to 108 kN, independent of static load.
Nanometer-Level Accuracy
Integrated displacement feedback systems offer <10 nm resolution, supporting high-precision test requirements.
Sideload Capacity
Outboard bearings significantly improve sideload tolerance, outperforming comparable servohydraulic systems in lateral stability and reliability.
Pneumatic Support
Patented Integrated high volume Air-bag pneumatic support system for no maintenance and long-term durability.
Internal Motor Cooling
Internal motor cooling allows higher continuous force capacity to run extended or durability test profiles.
High Fidelity
High fidelity 32-bit closed-loop control ensures smooth, accurate motion across all test speeds, without switching valve types or control strategies.
Application-Specific Software
Integrated with eMpulse controls that feature application-specific software, seaPLUS Load Frames are ideal for field data reproduction, sine sweep, or Power Spectral Density (PSD) profile replication.
Efficient, Clean Operation
Direct-drive electric motion is up to 80% more efficient than hydraulics, with no fluid handling, reduced maintenance, and a cleaner test environment.
Integrated Safety Features
These features are built into the control architecture to ensure operator safety and specimen integrity during every test cycle. Every system includes comprehensive safety monitoring:
Servoelectric Load Frame Specifications
| Specifications | units | sea+ 13 | sea+ 27 | sea+ 40 | sea+ 54 | sea+ 108 | |
|---|---|---|---|---|---|---|---|
|
Peak Dynamic Force |
N |
13468 |
26910 |
40326 |
53820 |
107640 |
|
|
Continuous Dynamic Force** |
N |
5018 |
10530 |
21060 |
21060 |
42120 |
|
|
Maximum Static Air Support |
N |
8900 |
17800 |
17800 |
17800 |
35600 |
|
|
Continuous Force |
N |
13918 |
28330 |
38860 |
38860 |
77720 |
|
|
Combined Peak Force |
N |
22368 |
4471 |
58126 |
71620 |
143240 |
|
|
Peak Velocity |
m/sec |
4.6 |
4.2 |
4.2 |
4.2 |
4.2 |
|
|
Peak Velocity |
m/sec |
2.0 |
1.9 |
1.9 |
1.9 |
1.9 |
|
Energy Efficiency
Energy Efficiency
eMpulse’s systems are known for their energy efficiency, reliability, and sustainability in industrial testing applications. Integrating SEA technology enhances testing processes and leads to overall operational improvements such as lowered energy use, reduced maintenance, and improved control.
Durability + Servoelectric Actuation
Our servoelectric systems are excellent for durability testing needs. Our systems, using liquid cooled electric motors, can operate with high precision over extended periods, servoelectric actuation offers substantial operational advantages.
Durability + Servoelectric Actuation
Our servoelectric systems are excellent for durability testing needs. Our systems, using liquid cooled electric motors, can operate with high precision over extended periods, servoelectric actuation offers substantial operational advantages.
Facility Integration
eMpulse offers comprehensive turn-key facility integration services to meet the needs of our clients. We can develop facility integration plans directly or collaborate with your architectural engineering firm.
- Reaction Mass
- Wheelbase Adjustment
- Actuators
- And More
Sustainability
Our technology reduces energy consumption and environmental impact, contributing to a greener future. Discover how our innovative solutions can help you achieve your sustainability goals.
- No Hydraulic Fluids
- Lower Energy Consumption
- Lower Emissions
- Regenerative Energy
Facility Integration
eMpulse offers comprehensive turn-key facility integration services to meet the needs of our clients. We can develop facility integration plans directly or collaborate with your architectural engineering firm.
- Reaction Mass
- Wheelbase Adjustment
- Actuators
- And More
Sustainability
Our technology reduces energy consumption and environmental impact, contributing to a greener future. Discover how our innovative solutions can help you achieve your sustainability goals.
- No Hydraulic Fluids
- Lower Energy Consumption
- Lower Emissions
- Regenerative Energy
Servoelectric Load Frame Specifications
| Specifications | units | sea+ 13 | sea+ 27 | sea+ 40 | sea+ 54 | sea+ 108 | |
|---|---|---|---|---|---|---|---|
|
Peak Dynamic Force |
N |
13468 |
26910 |
40326 |
53820 |
107640 |
|
|
Continuous Dynamic Force** |
N |
5018 |
10530 |
21060 |
21060 |
42120 |
|
|
Maximum Static Air Support |
N |
8900 |
17800 |
17800 |
17800 |
35600 |
|
|
Continuous Force |
N |
13918 |
28330 |
38860 |
38860 |
77720 |
|
|
Combined Peak Force |
N |
22368 |
4471 |
58126 |
71620 |
143240 |
|
|
Peak Velocity |
m/sec |
4.6 |
4.2 |
4.2 |
4.2 |
4.2 |
|
Our servoelectric systems are excellent for durability testing needs. Our systems, using liquid cooled electric motors, can operate with high precision over extended periods, servoelectric actuation offers substantial operational advantages.
Facility Integration
eMpulse offers comprehensive turn-key facility integration services to meet the needs of our clients. We can develop facility integration plans directly or collaborate with your architectural engineering firm.
- Reaction Mass
- Wheelbase Adjustment
- Actuators
- And More
Sustainability
Our technology reduces energy consumption and environmental impact, contributing to a greener future. Discover how our innovative solutions can help you achieve your sustainability goals.
- No Hydraulic Fluids
- Lower Energy Consumption
- Lower Emissions
- Regenerative Energy